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USS Wiredie Technology

What distinguishes US Synthetic Wire Die from the competition? Consider these four key advantages: More

What is PCD?

Polycrystalline Diamond (PCD) is diamond grit that has been fused together under high-pressure, high-temperature conditions in the presence of a catalytic metal.

The extreme hardness, wear resistance, and thermal conductivity of diamond make it an ideal material for wire dies. Individual diamond crystals cleave easily when struck parallel to certain planes (the process used to facet diamond gemstones takes advantage of these relatively weak planes). Diamond sintering overcomes the problem of weak planes in diamond gemstones by bonding a mass of small diamond particles onto a larger, coherent structure.

Sintered diamond provides greater toughness and durability than single crystals because the individual crystals in a sintered body are randomly oriented. This prevents cracks from propagating along the weak planes where traditional diamond crystals cleave most easily. Sintered diamonds also provide more uniform wear than a single crystal, while maintaining similar thermal conductivity and hardness properties. All of these factors combine to make sintered diamond the ideal material for many applications.

High Pressure High Temperature Cubic Press (0:22)

At US Synthetic Wire Die, the sintering process begins with premium saw-grade diamond crystals. These crystals are sintered together at temperatures of approximately 1400°C and pressures around 60 kbar in the presence of a liquid metal catalyst (see video below). Typically, the polycrystalline diamond (PCD) is bonded to a tungsten carbide substrate during the same high-temperature, high-pressure process. This sintered diamond and tungsten carbide composite is known as a PCD insert.

PCD is currently used in many applications, across many industries. Some of these applications include:

Learn more about the history of high-pressure, high-temperature diamond sintering.